Introduction
PU sandwich panel is the most popular material in steel structure building, such as office building, warehouse, etc. JF100 PU sandwich panel roll forming machine integrates mechanical, chemical, electric, hydraulic, pneumatic and temperature control technologies. This sandwich panel production line was developed in 2004 and won a number of technology patents in 2005. Rontech is ranked as a famous brand by China building material industry. The PU sandwich panel made from the sandwich panel roll forming machine is produced with foaming at working site. There’s a special device which can inject the foaming material between the upper and lower metal sheet, then will be sent into double crawler belt. The chemosynthesis and solidification are both finished inside the double crawler belt. The cutting is finished according to the length which is set before running the machine. This sandwich panel production line (sandwich panel roll forming machine) adopts non-stop cutting and the cutter will be moved along with the panel.
Working Flow
The working process consists of uncoiling, film covering, cutting, roll forming, pre-heating, foaming, solidification, panel cutting, stacking, transferring and packing.
Parameters of Sandwich Panel Roll Forming Machine
Sandwich Panel Specifications
|
Min. Cutting Length
|
3 m
|
Max. Stacking Length
|
15 m
|
Panel Width
|
1000 mm (according to profile requirements)
|
Panel Thickness
|
Thickness of Flat Panel
|
40, 50, 60, 70, 80, 90, 100, 150 mm
|
Thickness of Corrugated Sandwich Panel
|
50, 60, 70, 80, 90, 100, 150 mm
(exclude corrugated sandwich panel)
|
Steel SheetSpecifications
|
Thickness
|
0.4 mm to 0.7 mm (material must be level, no corrugation and distortion)
|
Yield Strength of Material
|
≤ 235 MPa
|
Max. Width of Material
|
1250 mm
|
Max. Coil Weight
|
5 T
|
Inner Diameter of Coil
|
Φ508, Φ610 mm
|
Foaming Material
|
141B foaming agent
|
PU Forming Density
|
40 to 45 kg/m3
|
Specifications of Sandwich Panel Production Line
|
Working Speed
|
3 to 7 m/min (adjustable)
|
Total Length
|
about 120 m
|
Working Height
|
1200 mm (height of panel coming out)
|
Pressure for Foaming
|
150 to 200 bar
|
Effective Length of Double Belt Conveyor
|
21 m
|
Control Mode
|
imported PLC system (Siemens or Mitsubishi)
|
Total Power
|
about 300 Kw
|
Power Required
|
380V / 3phase / 50Hz
|
Control Voltage
|
24V / 110V / 220V
|
Air Pressure
|
0.7 Mpa (for buyer to prepare)
|
Rontech Imp & Exp Co., Ltd is specialized in providing sandwich panel roll forming machines in China. In addition to this sandwich panel production line, our company also offers high frequency welded pipe mill, sandwich panel line, steel coil slitting line, cut to length line, metal working machinery, shot blasting machine, metal coil sheet, etc. Our company has a professional technical team, some of who have more than 15 years’ working experience. Our sandwich panel roll forming machines have been exported to Russian, Brazil, India, South Africa, Germany, USA, Mexico, Saudi Arabia, and so forth. We are very delighted to provide OEM production of sandwich panel production lines.