Description
Our JBH corrugated web automatic H-beam welding line is constituted by the slitting and cutting to length machine, web forming machine, flange and web feeding machine, corrugated web H-beam robot automatic welding machine, cross-section cutting and stacking system and so on.
Application
The corrugated web automatic H-beam welding line is used for processing the corrugated web H-beam, which is a new type of construction material extensively applied in the bridge, column, single span or multiple span frame construction.
Features of Corrugated Web Forming Machine
1. This quality machine performs with high efficiency and automation. The laser scanning for the whole line, two positions welding, welding gun replacing, cross-section cutting, etc is available.
2. With the corrugated surface, this JBH corrugated web H-beam welding machine saves more than 20% to 60% steel than the flat web H-beam with the same yield strength. It owns high cost performance, large span, crane beam and so on.
3. The corrugated web automatic H-beam welding line is equipped with the Italian welding robot that is able to accomplish some procedures automatically.
4. As for the 1.5m corrugated web H-beam, its span can reach 40m.
5. Moreover, it is consistent with the requirements of saving energy. This product will lead the development trend in future in this field.
Workflow of Corrugated Web Forming Machine
Web decoiling→Guiding→Sheet leveling→slitting→ Laser scanning→Feeding and
Cutting to length→Forming assembling→Automatic welding→
Flange cutting→Sheet leveling→Sorting and conveying Graph cutting output
Technical Parameter of Corrugated Web Automatic H-beam Welding Line
|
Item
|
Parameter
|
|
Corrugated web forming machine
|
Suitable raw material
|
Yield strength(Mpa)
|
≤345
|
|
Steel thickness(mm)
|
2 to 6(≤235Mpa): 2 to 4(≤345Mpa)
|
|
Steel width (mm)
|
350 to 1500
|
|
Profile dimension
|
Wave height(mm)
|
40 to 50
|
|
Distance of waves(mm)
|
(About)155
|
|
Steel feeding mode
|
Conveyor
|
|
Corrugate web output mode
|
Transmission chain
|
|
Feeding power(kW)
|
30
|
|
Total weight(T)
|
(About)11
|
|
Dimension(mm) 6235 × 1640 × 2500
|
|
Corrugated Web Automatic H-beam Welding Line
|
Work-piece dimension(mm)
|
Work-piece length
|
4000 to 20000
|
|
Web thickness
|
2 to 6
|
|
Web height
|
350 to 1500
|
|
Flange thickness
|
10 to 30
|
|
Flange width
|
150 to 500
|
|
Welding mode
|
Imported robot two position welding at the same time
|
|
Welding type
|
CO2 welding
|
Corrugate scanning
|
Whole line laser scanning
|
|
Cutting type
|
Plasma cutting
|
Control mode
|
Automatic control
|
|
Scanning speed(mm/s)
|
≥600
|
Welding speed(mm/min)
|
Max.830
|
|
Total power(kW)
|
132
|
|
Dimension(mm)
|
24000 × 6500 × 3500
|
|
Total weight(T)
|
(About)41
|
|
Total power(kW)
|
195(Except slitting/cutting line)
|
|
Total weight(T)
|
86(slitting/cutting line)
|
|
Dimension(mm)
|
67550 × 8500 × 3500(Except slitting/cutting line)
|
